Aluminium U Profile for Precision Screen Printing

A2 Ultra-Light aluminium u profile: 20×30×1.2mm Screen Printing Frame Specialist

Precision begins at 0.4 microns - our A2-series aluminum channel extrusions redefine micro-scale printing frame engineering. Designed specifically for 40cm² critical printing areas, these 20×30×1.2mm U-profiles with Webster 10-15 hardness deliver unmatched mass efficiency (0.32kg/m) while maintaining surgical-grade flatness.

Technical Mastery
◈ Material Genome

• Alloy Code: A2 (EN AW-6082 T651 derivative)

• Geometric Accuracy: ±0.08mm/m (surpasses ISO 9013 Class 4)

• Weight Advantage: 51% lighter than commercial grade frames

• Thermal Behavior: 0.018mm/℃ expansion rate (20-80℃)

Breakthrough Engineering
① Vibration-Controlled Architecture
Triple-chamber U-profile design achieves:
✓ 31% harmonic damping at 100-400Hz
✓ Integrated 0.8mm tension relief grooves
✓ Nano-scale surface waviness (Ra ≤0.2μm)

② Edge Precision System
Patent chamfer design (Patent-pending):
→ 22% reduced ink bleed at edges
→ Self-aligning corner joints (±0.05mm repeatability)
→ EMI/RFI shielding-ready channels

③ Smart Surface Matrix
Advanced finishing options:
• Hardcoat Type III anodizing (50μm, HV 600+)
• Diamond-like carbon coating (DLC, ≤0.08 friction)
• Conductive PVD treatment (10³-10⁶ adjustable)

Bespoke Aluminium Channel Extrusions
From concept to press-ready:
✔ Micro-cutting service: 100mm-1800mm (±0.2mm)
✔ Pre-installed strain gauges (50N/cm² range)
✔ QR code direct-part-marking
✔ Anti-static composite variants

Precision Application Matrix
▣ Micro-electronics component printing
▣ OLED mask alignment systems
▣ Security hologram production
▣ Pharmaceutical blister pack marking
▣ High-resolution art lithography

Strategic Advantages
• Hyper-Fast Sampling: 48hr prototype service
• Smart Manufacturing: IIoT-enabled production monitoring
• Eco-Certification: Cradle-to-Cradle Silver certified
• MOQ Revolution: 15-meter R&D quantities

Technical Synergy
→ Dynamic frame resonance analysis
→ Ink viscosity compatibility testing
→ On-site laser alignment calibration